SY-118 Plastic Ampoule Filling and Sealing Machine
SY-118 combines plastic ampoule forming, peristaltic liquid filling, top sealing and cutting. Five filling nozzles are published as standard. This page covers oral liquids and compatible medical liquids in plastic unit-dose ampoules; dose, tubing, forming material and actual output are confirmed with samples.
Live Video Demonstration
This video is a liquid-filling process reference. Confirm the demonstrated container, machine configuration and required plastic ampoule format during the quotation review. It is not a verified speed or dosing test for your product.
Liquid Filling Process Demonstration
Video ID: 7Re8MIavEFk | Click to play YouTube demonstration video
Product Structure Analysis
Clear & Bright Layout
Our multiline liquid packaging line features a modular, vertical flow system. Key components are organized for high sanitary standards, easy washdowns, and simple calibration adjustments.
1. Dust Cover Protective Shield
Materials and product-contact components are specified for the agreed application. Confirm the required documentation, cleaning method and liquid or food compatibility before ordering.
2. Thermo-Forming Module
Forming assembly that seals and shapes packaging film sheets into tubular vial pockets.
3. Food-Grade Silicone Tubing
Sanitary silicone tube feed lines carrying the liquid product from the pump to the nozzles.
4. Dosing Peristaltic Pump System
Volumetric liquid dispense pumps supplying multiple rows simultaneously with peristaltic action.
5. Pump Control Interface
Dedicated digital control console for individual pump speed calibration and dosing adjustment.
6. PLC Touch Control Panel
Main industrial human-machine interface console for main system settings and status diagnostics.
7. Film Slitting Module
Vertical cutting assembly dividing the multi-row packaging sheet into individual vertical strips.
8. Finished Product Discharge Exit
Tray exit chute that safely guides finished vial strips or separate ampoules onto the tray.
9. Punching & Cutting Module
Horizontal cutting unit that stamps and separates connected plastic ampoules into individual finished units.
10. Waste Trim Collection Bin
Collection guide designed to direct side-trim packaging waste film directly into a recycling bucket.
11. Sealing & Batch Coding Assembly
Hot-sealing assembly welding the vial top boundaries and embossing batch codes.
12. SUS316L Stainless Steel Nozzles
Sanitary liquid dispensing nozzles made of 316L stainless steel to resist corrosion and keep sterile.
13. Film Pre-heating Rollers
Rotary thermal pre-heating wheels preparing film sheet surfaces for optimal thermo-forming.
14. Packaging Film Unwind Shaft
Tension-regulated rotary feed spindle supporting the raw material film packaging sheet rolls.
15. Electrical Circuitry Cabinet
Heavy-duty cabinet housing electrical control panels, circuit boards, and terminal connections.
Key Engineering Features
Electronic Dosing Control
High-precision electronic peristaltic pumps combined with rotary rollers guarantee clean, consistent liquid volumes.
Multiline High Output
Simultaneous multiline forming, filling and sealing supports published output up to 200 plastic ampoules/min.
Sanitary SUS316L Build
All contact parts are built from food-grade stainless steel to resist corrosion and simplify cleaning.
No-Bag No-Fill Protection
Smart sensors prevent liquid injection if the film breaks or if bags are not correctly opened, preventing spills.
Technical Specifications Matrix
| Specification Parameter | Standard Configuration (SY-118) |
|---|---|
| Product Model | SY-118 |
| Nozzles Count | 5 (Standard configuration, customizable) |
| Packaging Speed | 50 - 200 plastic ampoules/min |
| Applicable Plastic Ampoule Height | Customizable |
| Applicable Plastic Ampoule Diameter | Customizable |
| Dosing Capacity | Customizable |
Plastic Ampoule Formats
SY-118 combines plastic ampoule forming, peristaltic liquid filling, top sealing and cutting. Five filling nozzles are published as standard. This page covers oral liquids and compatible medical liquids in plastic unit-dose ampoules; dose, tubing, forming material and actual output are confirmed with samples.
Oral-Liquid Ampoules
Confirm product, material and ampoule samples.
Compatible Liquid Supplements
Confirm product, material and ampoule samples.
Oral-Liquid Ampoules
Confirm product, material and ampoule samples.
Unit-Dose Plastic Ampoules
Confirm product, material and ampoule samples.
Connected Ampoule Strip
Filled Ampoule Strip
Medical Oral-Liquid Format
Clear Unit-Dose Ampoule
Forming Material Review
Confirm product, material and ampoule samples.
Product-Contact Review
Confirm product, material and ampoule samples.
Seal and Storage Review
Confirm product, material and ampoule samples.
Liquid Filling Machine Components
For dosing method selection, tubing contact, application inputs and packaging-line integration, see the peristaltic pump liquid filling machine guide.
Electronic Peristaltic Pump System
Uses electronic peristaltic pumps coordinated by the machine controls. The liquid path is primarily the product-contact tubing. Tube material, dose range, accuracy and liquid compatibility are confirmed for each project.
Multiline Liquid Filling & Sealing Assembly
An integrated multiline nozzle setup paired with automatic vertical forming collars and sealing jaws. Coordinates plastic material feeding, ampoule forming, filling, top sealing and cutting, with published output up to 200 plastic ampoules per minute. Actual output is confirmed from the liquid and ampoule specification.
Packaging Film Unwinding Module
Features dual rotary tension guides and clear guidance plates to facilitate smooth film roll dispensing. Avoids wrinkling, stretching, or lateral deviation, ensuring precise tracking during forming and sealing.
Pneumatic Heat Sealing Assembly
Equipped with heavy-duty pneumatic cylinders and high-durability hot jaws to weld bag boundaries with uniform pressure. Guarantees leak-free hermetic seals for liquids and viscous pastes under continuous high-speed operation.
Pre-Shipment Quality Testing
1. Customize
Adjusting the bag forming collar and peristaltic pump flow rates to match your packaging sizes.
2. Agreed Test Plan
Agree the test duration, product, package and acceptance criteria before production. Trial records and a video can be supplied for the confirmed configuration.
3. Trial run
Using samples of your liquid or paste product to verify sealing strength and zero-drip operation.
4. HD Video
Sending you testing videos and parameter reports for approval before shipping.