Multiline Liquid Filling Machine & Peristaltic Pump System (SY-118)
Our automatic multiline liquid filling system utilizes high-precision electronic peristaltic pumps to control doses with absolute stability. Standardized with 5 filling nozzles and customizable dosing volumes, it delivers high-accuracy filling for oral liquid vials, cosmetic serums, essential oils, vaccines, and medical reagents.
Live Video Demonstration
Watch the HYS high-performance Oral Liquid Filling & Capping Machine in operation. This demonstration highlights automatic vial feeding, precision liquid dosing, automatic cap sorting, and high-quality capping.
HYS Oral Liquid Filling & Capping Machine Running Video
Video ID: 7Re8MIavEFk | Click to play YouTube demonstration video
Product Structure Analysis
Clear & Bright Layout
Our multiline liquid packaging line features a modular, vertical flow system. Key components are organized for high sanitary standards, easy washdowns, and simple calibration adjustments.
1. Dust Cover Protective Shield
Clean, transparent plexiglass safety shield protecting the forming area from dust and external contamination.
2. Thermo-Forming Module
Forming assembly that seals and shapes packaging film sheets into tubular vial pockets.
3. Food-Grade Silicone Tubing
Sanitary silicone tube feed lines carrying the liquid product from the pump to the nozzles.
4. Dosing Peristaltic Pump System
Volumetric liquid dispense pumps supplying multiple rows simultaneously with peristaltic action.
5. Pump Control Interface
Dedicated digital control console for individual pump speed calibration and dosing adjustment.
6. PLC Touch Control Panel
Main industrial human-machine interface console for main system settings and status diagnostics.
7. Film Slitting Module
Vertical cutting assembly dividing the multi-row packaging sheet into individual vertical strips.
8. Finished Product Discharge Exit
Tray exit chute that safely guides finished vial strips or separate ampoules onto the tray.
9. Punching & Cutting Module
Horizontal cutting unit that stamps and separates connected ampoules or vials into single pouches.
10. Waste Trim Collection Bin
Collection guide designed to direct side-trim packaging waste film directly into a recycling bucket.
11. Sealing & Batch Coding Assembly
Hot-sealing assembly welding the vial top boundaries and embossing batch codes.
12. SUS316L Stainless Steel Nozzles
Sanitary liquid dispensing nozzles made of 316L stainless steel to resist corrosion and keep sterile.
13. Film Pre-heating Rollers
Rotary thermal pre-heating wheels preparing film sheet surfaces for optimal thermo-forming.
14. Packaging Film Unwind Shaft
Tension-regulated rotary feed spindle supporting the raw material film packaging sheet rolls.
15. Electrical Circuitry Cabinet
Heavy-duty cabinet housing electrical control panels, circuit boards, and terminal connections.
Key Engineering Features
Electronic Dosing Control
High-precision electronic peristaltic pumps combined with rotary rollers guarantee clean, consistent liquid volumes.
Multiline High Output
Simultaneous multiline form fill seal execution increases production speeds up to 200 bags/min.
Sanitary SUS316L Build
All contact parts are built from food-grade stainless steel to resist corrosion and simplify cleaning.
No-Bag No-Fill Protection
Smart sensors prevent liquid injection if the film breaks or if bags are not correctly opened, preventing spills.
Technical Specifications Matrix
| Specification Parameter | Standard Configuration (SY-118) |
|---|---|
| Product Model | SY-118 |
| Nozzles Count | 5 (Standard configuration, customizable) |
| Packaging Speed | 50 - 200 bottles/min |
| Applicable Bottle Height | Customizable |
| Applicable Bottle Diameter | Customizable |
| Dosing Capacity | Customizable |
Material Suitability & Packaging Formats
Our liquid filling system is compatible with a wide array of packaging film composites and configured to produce varying pouch seal styles.
Fruit Juices & Water
Clear juices, drinking water
Ketchup & Sauces
Chili sauce, tomato ketchup, dressings
Shampoo & Creams
Hair care shampoos, body creams
Soap & Detergents
Laundry detergents, liquid soaps
Standard Pillow Bag
3-Side Seal Pouch
4-Side Seal Pouch
Stick Pack (Sachet)
PET/AL/PE
High barrier aluminium foil composite films for food sauces.
PET/PE & OPP/PE
Standard laminated films for cosmetics and detergents.
Nylon/PE
Puncture-resistant vacuum bag films for heavy paste packaging.
Key Component Details
Electronic Peristaltic Pump System
Utilizes multiple independent electronic peristaltic pumps coordinated by a central smart console. The liquid contact is limited entirely to sanitary, food-grade silicone tubing, completely preventing mechanical contamination. Perfect for low-viscosity fluids like juices, water, cosmetic serums, and chemical agents, providing high dosing repeatability without cross-contamination.
Multiline Liquid Filling & Sealing Assembly
An integrated multiline nozzle setup paired with automatic vertical forming collars and sealing jaws. Coordinates simultaneous packaging sheet dividing, forming, vertical sealing, and cutting, providing drip-free, high-capacity pouch sealing at speeds up to 200 sachets per minute.
Packaging Film Unwinding Module
Features dual rotary tension guides and clear guidance plates to facilitate smooth film roll dispensing. Avoids wrinkling, stretching, or lateral deviation, ensuring precise tracking during forming and sealing.
Pneumatic Heat Sealing Assembly
Equipped with heavy-duty pneumatic cylinders and high-durability hot jaws to weld bag boundaries with uniform pressure. Guarantees leak-free hermetic seals for liquids and viscous pastes under continuous high-speed operation.
Pre-Shipment Quality Testing
1. Customize
Adjusting the bag forming collar and peristaltic pump flow rates to match your packaging sizes.
2. 72H Test
Running the filling line continuously for 3 days to verify thermal relays and valve pneumatic stability.
3. Trial run
Using samples of your liquid or paste product to verify sealing strength and zero-drip operation.
4. HD Video
Sending you testing videos and parameter reports for approval before shipping.