HYS Horizontal Premade Bag Packaging Machine PY-210G (Low-Profile)
The HYS Horizontal Premade Bag Packaging Machine PY-210G is an advanced low-profile packaging system designed for automatic pouch loading, laser marking, opening, filling, stretching, and sealing of premade pouches. Equipped with motorized width-adjust indexing grippers and a stable photoelectric sensing system, this packaging machine is highly adaptable. It packages various premade bags including stand-up pouches, four-side seal bags, zipper bags, airplane pouches, and shaped pouches with granular, powder, liquid, paste, solid, tablet, or semi-solid contents.
Live Video Demonstration
Watch the HYS rotary premade pouch bagging system in operation. This demonstration highlights the automatic material loading, precise sealing, and synchronized high-speed cutting.
HYS PY-210G Rotary Premade Bagger Running Video
Video ID: u65j5AbEBo4 | Click to play YouTube demonstration video
Core Machinery Operational Workflow
Synchronized 8-Station Horizontal Indexing System
The PY-210G utilizes an 8-station horizontal indexing cycle to manage bags from feeding to discharging in a perfectly coordinated, highly automated workflow.
Automatic Pouch Feeding
Pneumatic vacuum arms pick up premade bags from the bag magazine and feed them into the mechanical grippers.
Laser Date Coding & Marking
Integrates online fiber laser or CO2 laser coding systems to mark crisp, permanent dates and codes on the pouch surface.
Pouch Mouth & Zipper Opening
Dual suction cups open the pouch mouth from both sides, while mechanical claws open the zipper structure.
Pouch Opening Detection
Photoelectric sensors inspect the pouch status. If the bag fails to open, the machine bypasses filling to prevent material spills.
Material Feeding & Filling
Dosing units (weigher/pump/auger) drop granules, liquids, pastes, solids, or semi-solids into the bag.
Pouch Stretching & Straightening
Specially designed stretching jaws pull both sides of the pouch top flat to eliminate wrinkles before sealing.
Heat Sealing & Closing
Premium sealing bars apply heat and pressure to the bag top, creating a solid, highly aesthetic seal line.
Cooling, Shaping & Output
Cooling plates solidify the seal, then eject the finished pouches onto the discharge take-off conveyor belt.
Feeding Heads & Piston Pump Integration
Which dosing system fits your raw material consistency?
Depending on whether you package granular, solid block, or liquid products, the HYS Rotary Bagger integrates with different feeding systems to ensure clean, spill-free dosing.
Multihead Weigher & Cup Feeders
For Granules, Powders & Solid Objects
- Integration: Directly connects to electronic 10/14-head combination scales or screw auger dosing machines.
- Automation: Synchronizes indexing wheel cycle with scale discharge gates.
- Applicability: Ideal for coffee grains, dried foods, chips, pet treats, and metal screws.
- Hygienic standard: Full stainless steel contact surfaces with anti-dust gas seals.
Piston Pump & Flow Meter Systems
For Liquid & Viscous Paste Materials
- Integration: Integrates with pneumatic piston pumps, magnetic flowmeters, or peristaltic pumps.
- Anti-Drip Mechanism: Equipped with pneumatic cut-off diving nozzles to eliminate dripping.
- Applicability: Fits fluid probiotic juices, tomato ketchup, liquid soap, oil, and sauces.
- Cleaning: Supports clean-in-place (CIP) pipelines for simple washdowns.
Key Engineering Features
Stable Photoelectric Sensing
Our integrated optical detection system acts as a reliable guardian. If no bag is present or opening fails, it halts filling and sealing, preventing material waste.
Aesthetic & Secure Sealing
Utilizes high-precision PID temperature heating alongside professional pouch stretching to guarantee flat, aesthetic, and highly secure airtight seals.
Intelligent Controls & Multilingual HMI
Features central PLC control with an interactive touchscreen panel. Extremely simple to operate and supports multiple languages for global operators.
One-Click Motorized Size Adjust
Adjusting the widths of all 8 sets of indexing grippers takes just one click on the touchscreen console, reducing format changeover times to 60 seconds.
PY-210G Technical Specifications
| Specification Parameter | Model PY-210G Value |
|---|---|
| Product Model | HYS PY-210G (Low-Profile Horizontal Premade Bagger) |
| Packaging Materials | PE, PP film, CPP film, OPP film, PET, PA (Nylon), VMPET, VMCPP aluminum foil bags, aluminum foil paper bags |
| Production Speed | 60 - 100 bags/min |
| Packaging Accuracy | ±1.5% |
| Pouch Width Range | 50 - 95 mm |
| Pouch Height Range | 100 - 280 mm |
| Max Packaging Capacity | 200 g |
| Device Power | 4.0 kW (Supports 220V, 380V, 450V) |
| Air Consumption | 0.6 m³/min |
| Working Air Pressure | 0.6 MPa |
| Machine Net Weight | 1450 Kg |
| External Dimensions (L*W*H) | 3100 * 1000 * 1200 mm |
| Frame & Shell Materials | 304 Stainless Steel Housing, Powder-Coated Carbon Steel Frame |
| Pneumatic Components | Japan SMC |
| Electrical & Control Parts | France Schneider PLC, Frequency Inverter, and Color Touchscreen |
| Vacuum Pump System | Japan Orion Oil-Free Vacuum Pump |
Pouch Formats & Material Compatibility
Our rotary pouch systems handle a variety of premade packaging bags and are configured for diverse raw food, cosmetic, and chemical materials.
Granules & Powders
Coffee grains, sugar, spices, flour
Liquids & Pastes
Fruit juices, sauces, creams, oil
Solids & Tablets
Hardware blocks, cotton pads, pills
Semi-Solids & Gravy
Pickles, kimchi, brined foods
Stand-Up Pouch
Spout Pouch
Shaped Pouch
4-Side Seal Pouch
Zipper Bag
Euro-Hole Pouch
Key Component Details
Precision Dosing Station
High-accuracy filling system with a dosing tolerance of approximately ±1.5%. Custom dosing mechanisms (multihead weighers/augers) are integrated based on different product flow characteristics.
Airtight Heat Sealing
Constant-temperature heat sealing bars produce highly aesthetic, flat pouch closures. Features anti-stick coating on the jaws to guarantee complete airtightness without leakages.
Liquid Filling Station
Precision liquid and paste injection station with ±1.5% accuracy. Integrates anti-drip diving nozzle systems to keep the sealing zone completely clean and residue-free.
Dual-Position Pouch Magazine
Double-chamber storage design holds a higher volume of premade pouches at once, eliminating frequent refills and boosting overall continuous packing efficiency.
Pouch Open Detection
Photoelectric sensors verify if the pouch mouth and body are 100% opened. Safely bypasses the dosing and sealing sequences if a pouch fails to open, avoiding any product spillages.
Pre-Shipment Quality Testing
1. Customize
Adjusting the mechanical gripper widths and vacuum suction timing to fit your premade bags.
2. 72H Test
Running the indexing gear and vacuum pumps continuously for 3 days to verify pneumatic stability.
3. Trial run
Using samples of your actual stand-up or zipper pouches to verify drop-filling and seal pressure.
4. HD Video
Sending high-definition factory testing videos and parameter logs for your review before shipping.