HFFS Flow Wrap Machine for High-Speed Pillow Packaging
HYS HFFS flow wrap machines automatically form, seal and cut pillow packs for regularly shaped solid products. The HFS-260, HFS-350 and HFS-450 series supports finished bag widths from 25 to 200 mm and rated packaging speeds from 20 to 250 packs per minute. Actual output depends on product dimensions, infeed spacing, film properties and sealing requirements.
HFFS vs. VFFS Packaging Machines
HFFS and VFFS both form packages from roll film, but their product flow and best-use cases are different. Choose HFFS for individual solid products that travel on a horizontal infeed conveyor. Choose a VFFS packaging machine when loose material is dosed vertically by a weigher, auger filler or pump.
Read the complete HFFS vs VFFS packaging machine selection guide →
| Comparison | HFFS Flow Wrapper | VFFS Machine |
|---|---|---|
| Product movement | Horizontal conveyor infeed | Vertical gravity or dosing-system feed |
| Best suited to | Individual, regularly shaped solid items | Loose granules, powders and pumpable liquids |
| Common examples | Biscuits, bakery items, soap, masks and hardware | Rice, snacks, coffee, powder and liquid sachets |
| Typical package | Three-side-sealed pillow flow pack | Pillow, gusseted and other vertically formed bags |
| Key selection inputs | Product length, width, height and infeed pitch | Target weight, product flow and dosing accuracy |
How to Choose the Right HFFS Flow Wrapper
Start with the finished bag width and product height, then confirm film width, bag length, target speed and infeed method. HYS uses your samples and pack dimensions to verify the final configuration.
HFS-260
For compact products and finished bag widths of 25–110 mm. Maximum film width: 260 mm.
HFS-350
For general-purpose products and finished bag widths of 25–150 mm. Maximum film width: 350 mm.
HFS-450
For wider or taller products and finished bag widths of 50–200 mm. Maximum film width: 450 mm.
Speed note: all three standard models are rated at 20–250 packs/min, but the achievable production rate must be confirmed with the actual product, film and sealing requirements.
Live Video Demonstration
Watch the HYS HFFS horizontal flow wrap system in operation. This demonstration highlights the automatic material loading, precise sealing, and synchronized high-speed cutting.
HYS HFS-350 Horizontal Flow Wrapper Running Video
Video ID: GsRNPdcH88c | Click to play YouTube demonstration video
Product Structure Analysis
Clear & Bright Layout
The HFS series horizontal form seal machine features a highly organized structure designed for high-efficiency packing operations, routine cleaning, and quick maintenance. Explore the key functional components below.
1. Work surface
High-grade stainless steel feed table for smooth, hygienic product loading.
2. Touch control screen
Interactive PLC touchscreen showing real-time speed, bag length, and parameters.
3. Integrated electrical box
Central control cabinet housing advanced circuitry and security fuses.
4. Power switch
Safety-engineered master power switch for quick turn on/off.
5. Heat-sealing embossing wheel
Longitudinal heat wheels to apply pressure and seal the back fin of the film.
6. Exhaust end sealing cutting area
Rotary end sealing jaws and integrated knife to seal and cut bags cleanly.
7. Discharge conveying belt
Automatic exit belt conveyor to transport packaged products to sorting tables.
8. Swivel wheels
Heavy-duty casters with safety brakes for easy relocation and positioning.
9. Baseplate
Solid vibration-damping base plate supporting the entire machine structure.
10. Membrane paper tube core shaft
Expanding roll film shaft that locks film tube cores securely in place.
11. Cursor sensor
Precision photoelectric sensor tracking film color marks for precise bag lengths.
12. Bagmaker
Precision-welded bag forming collar to shape flat film into tubular sleeves.
Upward vs. Downward Film Feeding Systems
Read the complete upward vs. downward film feed selection guide.
Which flow wrapper layout fits your production requirements?
Horizontal Flow Wrap (HFFS) systems utilize two distinct film feeding architectures. Choosing between top-mounted (upward draw) and bottom-mounted (downward draw/inverted) film paths dictates compatibility with product weight, shape consistency, and surface properties.
Upward Film Feeding (Top-Mounted)
Best for Heavier & Regular Products
- Definition: The packaging film roll is positioned above the horizontal reference plane of the infeed conveyor.
- Material Handling: Highly applicable to products with regular shapes, suitable for both soft and hard solid materials.
- Singulation: Best suited for single-item packs (one piece per bag).
- Consistency: The product must not be sticky, but can contain liquid components safely.
- Ideal for: Fruits, electronic cable trays, hardware parts, kitchenware, daily utilities.
Downward Film Feeding (Bottom-Mounted)
Best for Lighter & Irregular Products
- Definition: The packaging film roll is positioned below the horizontal reference plane of the infeed conveyor (Inverted wrapping).
- Material Handling: Ideal for irregularly shaped products. Soft, loose products are generally not applicable for direct top-feeding.
- Multi-packs: Easily packages multiple items together in one bag (multipack group packing).
- Consistency: The product can be sticky and have a liquid/sauce consistency.
- Ideal for: Bakery foods, cookies, soft toys, department store items, bulk items.
Key Engineering Features
Dual-Frequency Drive
Dual or triple frequency conversion control allows bag length settings to be cut instantly without manual adjustments, saving time and film.
Sensitive Photocell Eye
High-sensitivity photoelectric eye mark color tracking ensures precise sealing positions and prevents wrapping displacement.
Independent PID Control
Separate PID digital temperature controllers manage fin and rotary jaws individually, ensuring tight seals on various materials.
Self-Diagnostic System
Automatic failure diagnosis displays precise error logs on the digital touchscreen console, making troubleshooting swift and simple.
Technical Specifications Matrix
| Specification Parameter | HFS-260 Model | HFS-350 Model | HFS-450 Model |
|---|---|---|---|
| Max Film Width | 260 mm | 350 mm | 450 mm |
| Bag Length Limit | 65 - 200 mm (Customizable) | 65 - 200 mm (Customizable) | 65 - 300 mm (Customizable) |
| Bag Width Limit | 25 - 110 mm (Customizable) | 25 - 150 mm (Customizable) | 50 - 200 mm (Customizable) |
| Packaging Height Limit | 5 - 45 mm (Customizable) | 5 - 50 mm (Customizable) | 10 - 80 mm (Customizable) |
| Packaging Speed | 20 - 250 bags/min | 20 - 250 bags/min | 20 - 250 bags/min |
| Suitable Film Thickness | 0.03 - 0.06 mm | 0.03 - 0.06 mm | 0.03 - 0.06 mm |
| Startup Power Peak | 3.0 KW | 3.0 KW | 3.0 KW |
| Running Power Rating | 2.0 KW | 2.0 KW | 2.0 KW |
| Machine Dimensions (L*W*H) | 4100 * 950 * 1500 mm | 4100 * 950 * 1500 mm | 4100 * 950 * 1500 mm |
| Machine Net Weight | 500 Kg | 600 Kg | 680 Kg |
HFFS Flexible Packaging Materials, Applications & Pack Formats
Our horizontal wrappers are compatible with a wide array of packaging film composites and configured to produce varying industrial pouch seal styles.
Application guides: bakery products, biscuits and cookies, bread, chocolate bars, instant noodles, bar soap, medical masks, high-speed HFFS selection, tissue paper, decorative wall switch plates, and flexible packaging selection.
Food & Bakery
Biscuits, breads, candies
Daily Utilities
Hotel soaps, combs, cards
Hardware Parts
Fittings, metal locks, brackets
Medical Supplies
Face masks, syringes, tools
Chemical Industry
Desiccant bag packs
Custom Items
Assorted solid parts
Standard Pillow Bag
Gusset Pillow Bag
Punch Bag (Hanger Hole)
Chain/Link Bags
Custom Sealing Profiles
OPP Composite Film
PE Composite Film
CPP Composite Film
AL/PE Laminated Foil
Key HFFS Machine Components and System Parts
See how the infeed, film unwind, forming box, fin seal, end-sealing jaws, cutter and controls work together in the HFFS system components guide.
Smart Touchscreen HMI
Featuring an intuitive, large-sized industrial HMI touchscreen that enables accurate, real-time control of key parameters including packaging speed and temperature settings.
Interconnected Feeding Shafts
Constructed from premium stainless steel, utilizing multiple interconnected film-pulling shafts to coordinate the pulling process. Compatible with various flexible film materials.
Precision Temperature Control
Utilizes a differential-based control algorithm with external setpoint and valve position feedback functions, displaying real-time packaging film sealing temperatures.
Independent PID Sealing Wheels
Equipped with independent PID temperature control. The heating is applied to both turntables for sealing the opening at the back of the package with excellent performance.
High-Speed Steel Cutter Assembly
The cutting blade and the knife holder are made of premium high-speed steel, featuring high wear resistance, heat resistance, and hardness to extend service life.
Precision Servo Drive Motor
The servo motor precisely controls position, speed and torque with fast response and high precision, serving as the core component of automation.
Products Tested on Horizontal Flow Wrappers
These workshop and customer-site images show the range of regular and irregular products evaluated for pillow-pack flow wrapping. Final feeding, forming-box, film and sealing settings are confirmed from actual samples.
Individual orange handling and film wrapping trial
Controlled infeed for long, brittle food products
Individual clear-film pillow package
Coiled data cable in transparent film
Multiple irregular pieces in one pillow pack
Infeed, film roll and wrapper at a production site
Application photos document packaging results and line layouts; they are not a guarantee of output for another product. Stable speed and pack quality require sample testing.
Pre-Shipment Quality Testing
1. Customize
Adjusting the bag forming collar and cutting jaw rotation speed to match your item sizes.
2. 72H Test
Running the machine continuously for 3 days to verify motor timing and temperature stability.
3. Trial run
Using samples of your actual solid products to test wrapping accuracy and seam strength.
4. HD Video
Sending you testing videos and parameter reports for approval before shipping.