HYS HFFS High-Speed Horizontal Flow Wrap Machine Series
The HYS HFFS Horizontal Flow Wrap Machine series offers automated high-speed wrapping of solid, individual products. Employing a dual/triple frequency drive system with high-sensitivity photocell registration and rotary cutting jaws, this horizontal bagger forms robust pillow pack wrap profiles. Highly suitable for biscuits, pastries, hotel soaps, hardware parts, wipes, and medical face masks.
Live Video Demonstration
Watch the HYS HFFS horizontal flow wrap system in operation. This demonstration highlights the automatic material loading, precise sealing, and synchronized high-speed cutting.
HYS HFS-350 Horizontal Flow Wrapper Running Video
Video ID: GsRNPdcH88c | Click to play YouTube demonstration video
Product Structure Analysis
Clear & Bright Layout
The HFS series horizontal form seal machine features a highly organized structure designed for high-efficiency packing operations, routine cleaning, and quick maintenance. Explore the key functional components below.
1. Work surface
High-grade stainless steel feed table for smooth, hygienic product loading.
2. Touch control screen
Interactive PLC touchscreen showing real-time speed, bag length, and parameters.
3. Integrated electrical box
Central control cabinet housing advanced circuitry and security fuses.
4. Power switch
Safety-engineered master power switch for quick turn on/off.
5. Heat-sealing embossing wheel
Longitudinal heat wheels to apply pressure and seal the back fin of the film.
6. Exhaust end sealing cutting area
Rotary end sealing jaws and integrated knife to seal and cut bags cleanly.
7. Discharge conveying belt
Automatic exit belt conveyor to transport packaged products to sorting tables.
8. Swivel wheels
Heavy-duty casters with safety brakes for easy relocation and positioning.
9. Baseplate
Solid vibration-damping base plate supporting the entire machine structure.
10. Membrane paper tube core shaft
Expanding roll film shaft that locks film tube cores securely in place.
11. Cursor sensor
Precision photoelectric sensor tracking film color marks for precise bag lengths.
12. Bagmaker
Precision-welded bag forming collar to shape flat film into tubular sleeves.
Upward vs. Downward Film Feeding Systems
Which flow wrapper layout fits your production requirements?
Horizontal Flow Wrap (HFFS) systems utilize two distinct film feeding architectures. Choosing between top-mounted (upward draw) and bottom-mounted (downward draw/inverted) film paths dictates compatibility with product weight, shape consistency, and surface properties.
Upward Film Feeding (Top-Mounted)
Best for Heavier & Regular Products
- Definition: The packaging film roll is positioned above the horizontal reference plane of the infeed conveyor.
- Material Handling: Highly applicable to products with regular shapes, suitable for both soft and hard solid materials.
- Singulation: Best suited for single-item packs (one piece per bag).
- Consistency: The product must not be sticky, but can contain liquid components safely.
- Ideal for: Fruits, electronic cable trays, hardware parts, kitchenware, daily utilities.
Downward Film Feeding (Bottom-Mounted)
Best for Lighter & Irregular Products
- Definition: The packaging film roll is positioned below the horizontal reference plane of the infeed conveyor (Inverted wrapping).
- Material Handling: Ideal for irregularly shaped products. Soft, loose products are generally not applicable for direct top-feeding.
- Multi-packs: Easily packages multiple items together in one bag (multipack group packing).
- Consistency: The product can be sticky and have a liquid/sauce consistency.
- Ideal for: Bakery foods, cookies, soft toys, department store items, bulk items.
Key Engineering Features
Dual-Frequency Drive
Dual or triple frequency conversion control allows bag length settings to be cut instantly without manual adjustments, saving time and film.
Sensitive Photocell Eye
High-sensitivity photoelectric eye mark color tracking ensures precise sealing positions and prevents wrapping displacement.
Independent PID Control
Separate PID digital temperature controllers manage fin and rotary jaws individually, ensuring tight seals on various materials.
Self-Diagnostic System
Automatic failure diagnosis displays precise error logs on the digital touchscreen console, making troubleshooting swift and simple.
Technical Specifications Matrix
| Specification Parameter | HFS-260 Model | HFS-350 Model | HFS-450 Model |
|---|---|---|---|
| Max Film Width | 260 mm | 350 mm | 450 mm |
| Bag Length Limit | 65 - 200 mm (Customizable) | 65 - 200 mm (Customizable) | 65 - 300 mm (Customizable) |
| Bag Width Limit | 25 - 110 mm (Customizable) | 25 - 150 mm (Customizable) | 50 - 200 mm (Customizable) |
| Packaging Height Limit | 5 - 45 mm (Customizable) | 5 - 50 mm (Customizable) | 10 - 80 mm (Customizable) |
| Packaging Speed | 20 - 250 bags/min | 20 - 250 bags/min | 20 - 250 bags/min |
| Suitable Film Thickness | 0.03 - 0.06 mm | 0.03 - 0.06 mm | 0.03 - 0.06 mm |
| Startup Power Peak | 3.0 KW | 3.0 KW | 3.0 KW |
| Running Power Rating | 2.0 KW | 2.0 KW | 2.0 KW |
| Machine Dimensions (L*W*H) | 4100 * 950 * 1500 mm | 4100 * 950 * 1500 mm | 4100 * 950 * 1500 mm |
| Machine Net Weight | 500 Kg | 600 Kg | 680 Kg |
Material Suitability & Packaging Formats
Our horizontal wrappers are compatible with a wide array of packaging film composites and configured to produce varying industrial pouch seal styles.
Food & Bakery
Biscuits, breads, candies
Daily Utilities
Hotel soaps, combs, cards
Hardware Parts
Fittings, metal locks, brackets
Medical Supplies
Face masks, syringes, tools
Chemical Industry
Desiccant bag packs
Custom Items
Assorted solid parts
Standard Pillow Bag
Gusset Pillow Bag
Punch Bag (Hanger Hole)
Chain/Link Bags
Custom Sealing Profiles
OPP Composite Film
PE Composite Film
CPP Composite Film
AL/PE Laminated Foil
Key Component Details
Smart Touchscreen HMI
Featuring an intuitive, large-sized industrial HMI touchscreen that enables accurate, real-time control of key parameters including packaging speed and temperature settings.
Interconnected Feeding Shafts
Constructed from premium stainless steel, utilizing multiple interconnected film-pulling shafts to coordinate the pulling process. Compatible with various flexible film materials.
Precision Temperature Control
Utilizes a differential-based control algorithm with external setpoint and valve position feedback functions, displaying real-time packaging film sealing temperatures.
Independent PID Sealing Wheels
Equipped with independent PID temperature control. The heating is applied to both turntables for sealing the opening at the back of the package with excellent performance.
High-Speed Steel Cutter Assembly
The cutting blade and the knife holder are made of premium high-speed steel, featuring high wear resistance, heat resistance, and hardness to extend service life.
Precision Servo Drive Motor
The servo motor precisely controls position, speed and torque with fast response and high precision, serving as the core component of automation.
Pre-Shipment Quality Testing
1. Customize
Adjusting the bag forming collar and cutting jaw rotation speed to match your item sizes.
2. 72H Test
Running the machine continuously for 3 days to verify motor timing and temperature stability.
3. Trial run
Using samples of your actual solid products to test wrapping accuracy and seam strength.
4. HD Video
Sending you testing videos and parameter reports for approval before shipping.